Lincoln Hyperfill

Lincoln Hyperfill is a patented double-wire solution from Lincoln.
A perfectly coordinated welding system enables the transport of 2 solid wires through a wire feeder and a hosepack including a double wire contact tip to generate a significantly increased deposition rate of up to 9.42 kg/h. The system is suitable for manual use as well as for robots and automation solutions.

Two wires, one arc - maximum deposition rate

By melting the Lincoln Hyperfill double wire, a larger droplet of material is produced and a wider arc cone is achieved. The process is easy to handle and can be compared with the process controllability of the MAG single-wire process.

Hyperfill 1

Lincoln Hyperfill offers up to 50 % higher melting capacity

Unlike conventional double wire solutions, the wire arrangement with 2 arcs does not affect the welding properties. The process guarantees a uniform, calm weld pool, which results in greater process reliability.

up to
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%
Higher melting capacity
Hyperfill 2

Hyperfill means higher productivity and enormous savings for your company

The following points speak in favor of Lincoln Hyperfill:

  • Melting capacity of approx. 10 kg/h possible
  • 50 % faster welding with the same heat input and penetration
  • More than 7 mm a-dimension in one layer
  • Weld bead savings of up to 50 %
  • Reduction of penetration notches with the same voltage
  • Both coils and drums can be used
  • Dual feed makes it possible to weld both the Hyperfill process and any other mag and mag pulse process with just one system combination.

Frequently asked questionsto Lincoln Hyperfill

What kind of arc process is Lincoln Hyperfill?

Hyperfill is welded with a low-frequency pulsed arc, which is characterized by low noise levels.

Do the wires run through a contact tip?

Yes, the wires are first separated in the patented contact tip with bayonet lock and simultaneously melted in the arc.

Is Hyperfill a complete system or can I add Lincoln Hyperfill to my existing Mag welding system?

The system is a complete system and is sold by us as a unit. A Hyperfill unit consists of trolley, power source, water cooler, wire feeder, ground cable, hose package and certified wire electrode.

Is the Hyperfill welding system purely limited to this process?

No, the system can also be used for conventional mag single-wire welding. It is also possible to equip the system with a dual wire feed (wire feed on both sides). In this case, it is possible to control both hyperfill and single-wire applications via the torch trigger and arm them alternately.

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