Lincoln Hyperfill is a patented dual wire solution from Lincoln.
A perfectly matched welding system allows the transport of 2 solid wires through a wire feeder and a hose package together with a twin-wire power nozzle to generate a significantly increased deposition rate of up to 9.42 Kg/h. The system is suitable for manual application as well as for robots and automation solutions.
Melting the Lincoln Hyperfill double wire produces a larger drop of material and a wider arc cone. The process is easy to handle and can be compared to the process controllability of the MAG single wire process.
Unlike conventional double wire solutions, the wire arrangement with 2 arcs does not affect the welding properties. The process guarantees a uniformly calm weld pool, which results in higher process reliability.
The following points speak for Lincoln Hyperfill:
Hyperfill is welded with a low-frequency pulsed arc, which is characterized by low noise.
Yes the wires are first separated in the patented current nozzle with bayonet lock and simultaneously melted in the arc.
The system is a complete system and we sell it as a unit. A Hyperfill unit consists of a carriage, power source, water cooler, wire feeder, ground cable, hose assembly and certified wire electrode.
No, the system can also be used for conventional Mag single wire welds. It is also possible to equip the system with a dual wire feed (wire feed on both sides). In this case, it is possible to control both hyperfill and single-wire applications via the torch button and to arm them alternately.
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