Miller build-up welding

Overlay welding is used to protect components against wear and corrosion.
Component wear can be counteracted by applying an alloy layer in the form of an "open arc" cored wire. Cored wires with different degrees of hardness and alloys are used for this purpose.

MS GmbH the experts for build-up welding systems

For over two decades, we have been designing and building complete build-up welding systems for cladding sheet metal, which are used in the cement and bulk materials industries, for example. In the past, build-up welding with gas-shielded cored wires has become established. Customer-specific degrees of hardness can be achieved by using a wide variety of alloys. Depending on the application, we work with 2-8 welding heads which are adapted to a welding portal that moves over a welding table. With the Miller Dimension 650 multi-process inverter power source, which achieves 650 amps at 100 % duty cycles and weighs just 73 kg, we have created the perfect complete solution for this application. The system is rounded off by a high-quality and extremely robust Miller wire feed motor and a Miller cooling unit, which ensures perfect cooling of the torch even during 24-hour operation.

Build-up welding 1

Miller Power of Blue 24/7

Welding can sometimes take a little longer, especially with cladding. 24 hours places the highest demands on technology and equipment. We have exactly what you need!

Here are a few key facts about the equipment we use:

  • Inverter power source with 650 amps at 100 % ED
  • Cooling unit 5500 W at 18000 BTU/h
  • High-performance automatic burner with double cooling and NW 5 water connections Self-built MS
  • Miller high-performance wire feed motor
  • Specially designed control box with Miller control units and ventilation system
  • Heavy duty wire feed hoses and feed support systems

We at MS GmbH offer retrofits for your existing build-up welding system. You are welcome to contact us for the purchase of a new system or a retrofit, we will be happy to advise you. If required, you can also take a look at one of our reference projects and see our expertise for yourself.

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Do you have any questions about our services or products? Please contact us. We look forward to hearing from you and your projects!

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